Sonu Kumar currently serves as the Production Manager at Sharda Motor Industries Ltd, where he plays a pivotal role in overseeing the Weld Shop and Assembly Production Management. With a strong focus on operational excellence, Sonu is responsible for meeting production targets aligned with strategic...
Sonu Kumar currently serves as the Production Manager at Sharda Motor Industries Ltd, where he plays a pivotal role in overseeing the Weld Shop and Assembly Production Management. With a strong focus on operational excellence, Sonu is responsible for meeting production targets aligned with strategic plans, ensuring that the manufacturing processes run smoothly and efficiently. His day-to-day responsibilities include meticulous output loss analysis, rework, and rejection containment, which are critical for maintaining high-quality standards and achieving PQCDSM (Productivity, Quality, Cost, Delivery, Safety, Morale) objectives.
Sonu’s expertise in shop floor management and 4M (Man, Machine, Material, Method) management allows him to optimize production workflows and enhance overall efficiency. He is adept at conducting Value-Added (VA) and Non-Value Added (NVA) analysis, which enables him to identify and eliminate wasteful practices, ultimately reducing manufacturing costs. His proficiency in advanced technologies, including robotic welding systems from ABB, Yaskawa, Panasonic, and Kuka, positions him as a leader in implementing innovative solutions that drive productivity.
In addition to his technical skills, Sonu is committed to evaluating production personnel, fostering a culture of continuous improvement, and empowering his team to excel in their roles. His strong problem-solving abilities and experience with Lean Management principles further enhance his capability to streamline operations and achieve business objectives. By leveraging his expertise in SAP and preventive maintenance, Sonu Kumar is not only contributing to the success of Sharda Motor Industries Ltd but also setting benchmarks for excellence in the automobile manufacturing sector.