Lance Ensign serves as a Principal R&D Engineer and Project Leader at Medtronic Vascular, where he plays a pivotal role in advancing the manufacturing processes that underpin the production of coronary stents. With an impressive track record, Lance's teams are responsible for designing and developing...
Lance Ensign serves as a Principal R&D Engineer and Project Leader at Medtronic Vascular, where he plays a pivotal role in advancing the manufacturing processes that underpin the production of coronary stents. With an impressive track record, Lance's teams are responsible for designing and developing equipment that accounts for 25% of the world's coronary stents, showcasing his expertise in manufacturing engineering and process optimization. His current project, the "Terminal Velocity Micro Manufacturing Center," exemplifies his innovative approach to engineering. This initiative integrates three separate pieces of equipment into a single, streamlined system that doubles throughput while significantly reducing component complexity. The project not only promises $400,000 in capital savings per manufacturing cell but also enhances efficiency and reliability in stent production.
Lance's key designs and technologies, such as off-angle vision systems, edge lighting, non-turbulent gas shielding, and multipurpose weld clips, reflect his commitment to pushing the boundaries of what is possible in medical device manufacturing. His proficiency in advanced techniques like ionizing short pulse laser applications and wire manipulation further underscores his role as a leader in the field. With skills in process simulation, failure analysis, and design control, Lance is adept at navigating the complexities of manufacturing processes while ensuring compliance with stringent industry standards. His belief in the power of collaborative teamwork drives his success, as he fosters an environment where dedicated professionals can achieve remarkable outcomes together. As he continues to innovate at Medtronic, Lance Ensign remains a key figure in shaping the future of vascular technology.